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Introduction to Automated Rice Milling in China


China has developed a substantial manufacturing base for agricultural processing equipment, with rice milling machines representing a significant product category. The country produces an estimated several hundred thousand rice milling units annually, ranging from small household models to industrial lines processing hundreds of metric tons per day. For buyers in rice-producing regions across Asia, Africa, and South America, Chinese auto rice mill machines offer a combination of technical capability and pricing that supports entry into commercial milling operations.


An auto rice mill machine refers to equipment that automates the sequence of rice processing steps: cleaning, husking, whitening, grading, and often polishing and color sorting. Automation reduces the number of operators required per shift and improves consistency in the final product. Tehold International, as an exporting representative of Chinese manufacturing entities, supplies auto rice mill machines to markets including Kenya, Tanzania, Uganda, and countries in Southeast Asia and South America.


Understanding the Rice Milling Process


Before examining specific machine types, it is necessary to understand the standard rice milling process. Paddy rice as harvested contains approximately 20 to 22 percent moisture and is surrounded by a hard husk. The milling process removes this husk, then polishes the brown rice to produce white rice suitable for human consumption.


Cleaning and De-Stoning


The first stage removes impurities from the paddy. A vibrated cleaner uses screens with different hole sizes to separate straw, leaves, and other field debris. Following the cleaner, a de-stoner removes stones that have similar size to rice grains but higher density. Stones cause damage to rubber rollers in the husker and create sparks that can lead to fires. A de-stoner typically removes over 99 percent of stone content when properly adjusted [citation:5].


Husking and Husk Separation


The husking stage uses a rubber roller husker. Two rubber rollers rotating at different speeds pull the paddy through a narrow gap, stripping the husk from the brown rice kernel. A husking rate of 85 to 90 percent is standard for properly adjusted rubber roller huskers. After husking, a paddy separator uses gravity and vibration to separate the brown rice from any unhusked paddy that remains. Unhusked paddy returns to the husker for another pass.


Whitening and Polishing


Brown rice passes through one or more whitening machines, where an abrasive roller removes the bran layer. The degree of whiteness depends on how many bran layers are removed and the aggressiveness of the whitening. For premium white rice, a second pass through a vertical whitener produces a cleaner appearance. After whitening, a polisher adds a fine mist of water to the rice surface, which helps polish off remaining bran powder and gives the grains a glossy finish.


Grading and Color Sorting


The final stages separate whole grains from broken rice. A grader uses a series of sieves with progressively smaller holes to classify rice into head rice (whole grains), large broken, medium broken, and small broken. Many automated lines include a color sorter, which uses optical sensors to detect and eject discolored, chalky, or otherwise defective grains. Color sorters improve the visual consistency of packaged rice and are considered standard equipment for mills producing rice for urban retail markets.


Categories of Auto Rice Mill Machines from China


Chinese manufacturers produce auto rice mill machines in four main capacity categories. Each category uses different configurations of the core processing components.


Household and Small Farm Units


The smallest category includes integrated machines that combine cleaning, husking, and whitening in a single compact housing. A typical unit such as the LNJ series requires 15 to 37 kilowatts of power and processes 0.7 to 2.5 metric tons per hour [citation:6]. These machines weigh between 450 and 750 kilograms and can be installed on a concrete pad without heavy foundation work. The LNJ115 model, with 18.5 kilowatts of power, processes 0.9 to 1.2 tons per hour and measures 1.35 meters by 0.78 meters by 1.9 meters [citation:6].


Small integrated mills are suitable for village-level service milling or for farmers who wish to process their own rice for sale at local markets. The initial investment for this category is lower than for larger lines, but the operating cost per ton is higher due to lower energy efficiency and shorter intervals between maintenance.


Combined Compact Mills


A second category consists of combination machines that include a rice mill, a crusher, and sometimes a pulping machine driven by a single motor. The 6RC-30 model uses a 2.2 kilowatt, 220-volt motor to drive all three functions [citation:7]. Rice processing capacity is 200 to 300 kilograms per hour, suitable for very small operations or for businesses that process multiple grains. The machine weighs 90 kilograms and measures 650 millimeters by 320 millimeters by 580 millimeters for the main unit [citation:7].


These compact mills are common in rural areas where electric supply is single-phase and where the operator needs flexibility to switch between rice, maize, wheat, and millet. However, the output quality is lower than what a dedicated rice mill can achieve because the same grinding mechanism handles multiple grains.


Small Commercial Mills


For commercial operations processing 0.5 to 1.5 tons per hour, the CTRP series of combined rice mills provides a compact, automated line. The CTRP15B processes 0.55 to 0.75 tons per hour with 19.6 kilowatts of total installed power and weighs 800 kilograms. The CTRP20B processes 0.8 to 1.0 tons per hour with 24.3 kilowatts and weighs 1,000 kilograms. The CTRP25B reaches 1.2 to 1.5 tons per hour with 30.45 kilowatts and weighs 1,200 kilograms [citation:4].


These machines integrate a pre-cleaner, rubber roller husker, gravity paddy separator, and emery roller whitener. The compact footprint makes them suitable for urban mill premises where space is limited. A rice grader and polisher can be added as optional modules.


Industrial Multi-Stage Lines


For investors targeting wholesale or export markets, industrial auto rice mill plants with capacities of 50 to 150 tons per day are available as complete turnkey projects [citation:1][citation:5]. A 50 to 150 ton per day line includes separate machines for each processing stage: vibrated cleaner, de-stoner, husker, paddy separator, rice mill (whitener), rice grader, polisher, color sorter, and packing machine [citation:5]. The equipment is arranged in a multi-level configuration, with bucket elevators moving material between processing stages.


The 8-ton-per-hour plant from ODDLY Machinery, with a capacity of 24 to 30 tons per day, requires 24 to 31 kilowatts of power and fits within a 20-cubic-meter shipping volume [citation:1]. Larger lines up to 500 tons per day are manufactured by companies including Henan Yearmega Industry and Hunan Chenzhou Grain and Oil Machinery [citation:5][citation:10]. A 100 to 200 ton per day line requires 120 to 200 kilowatts of total installed power depending on the number of whitening passes and the inclusion of a color sorter [citation:10].


Key Technical Specifications for Auto Rice Mills


When evaluating auto rice mill machines from China, buyers should compare several technical parameters that affect performance and operating cost.


Power Requirements


Small household mills operate on 220-volt single-phase power, making them suitable for areas without three-phase electrical service. Commercial mills require 380-volt or 415-volt three-phase power at 50 hertz. The main whitening motor on a 1.5-ton-per-hour mill draws approximately 30 amperes at full load, while the total line including elevators and fans draws 50 to 70 amperes.


For larger lines, the total installed power can exceed 200 kilowatts. A 100 to 200 ton per day line includes motors for the cleaning sieve, husker, paddy separator, multiple whitening machines, grader, polisher, color sorter, packing scale, and approximately 12 bucket elevators [citation:10]. Buyers should verify that local electrical supply can support the starting current, which is typically three to five times the running current.


Extraction Rate and Broken Rice Percentage


The commercial success of a rice mill depends on two yield metrics: the total extraction rate and the percentage of broken grains. Total extraction rate is the weight of milled rice (including broken kernels) divided by the weight of paddy input. A well-adjusted auto rice mill achieves extraction rates between 68 and 72 percent. The remaining 28 to 32 percent consists of husk, bran, and fine dust.


Broken rice percentage is critical because whole grains sell at a premium over broken kernels. For standard white rice, an industrial mill should produce no more than 5 to 8 percent broken rice. Premium lines with careful conditioning and multiple whitening passes can achieve broken rates below 5 percent. The CTRP series claims broken rice rates of 1.5 to 3 percent under optimal conditions [citation:4].


Processing Flow and Automation Level


Fully automated lines use sensors and programmable logic controllers to manage material flow. A basic auto rice mill automates the start and stop sequence of the equipment, preventing the mill from running without material. More advanced lines include automatic control of the husker roll gap based on paddy feed rate, and automatic whitening chamber pressure adjustment to maintain consistent bran removal.


The MLGQ series pneumatic rice milling machine uses a Siemens LOGO controller for automatic pneumatic roller clamping when material arrives and automatic release when the feed stops [citation:3]. The intelligent version adds variable frequency drive for stepless speed control and infrared monitoring of roller temperature to prevent overheating [citation:9]. These features reduce the need for operator intervention and improve consistency across production runs.


Tehold International: Sourcing Auto Rice Mill Machines from China


Tehold International acts as the exporting representative for a group of manufacturing companies in China, primarily located in Hebei, Hunan, and Henan provinces [citation:2]. The company handles design consultation, equipment selection, fabrication coordination, exporting, installation supervision, and after-sales support. This single-source approach reduces the complexity that buyers face when dealing directly with multiple factories.


Tehold International has supplied agricultural processing equipment to markets including North America, South America, Europe, Russia, Southeast Asia, the Middle East, Africa, Australia, and New Zealand [citation:2]. For rice milling specifically, the company offers lines from 500 kilograms per hour up to 500 metric tons per day, with customization for local rice varieties including long-grain, short-grain, and aromatic types.


Installation and Facility Requirements


Installing an auto rice mill requires planning for building space, foundation work, and utility connections.


Space and Layout


A small commercial mill with capacity of 1 ton per hour requires approximately 30 to 50 square meters of floor space when arranged on a single level. Larger industrial lines require multi-story layouts to allow gravity flow between processing stages. A 50 to 150 ton per day line occupies a building footprint of 300 to 500 square meters, with a height of 8 to 12 meters to accommodate bucket elevators and storage bins [citation:10].


The equipment can be installed on a steel-framed platform or on a concrete flatbed. Steel framing allows easier access to equipment underneath and is preferred when the building has a concrete floor. Concrete flatbeds are less expensive but make maintenance of lower-level components more difficult.


Foundation and Vibration Isolation


Rice milling machines generate vibration, particularly huskers and whitening machines that use rotating rollers. A concrete foundation weighing at least two to three times the equipment weight is recommended for machines above 500 kilograms. Vibration isolation mounts between the machine base and the foundation reduce transmitted vibration to the building structure.


Dust Collection


Rice milling produces significant dust, primarily from bran and husk fragments. A dust collection system with cyclones or bag filters removes airborne particles from the work environment. The CLJ series lines include a dust removal fan and ventilation network as part of the standard package [citation:1][citation:5]. For large lines, dust collection systems are sized to move 5,000 to 8,000 cubic meters of air per hour.


Total Investment and Cost Considerations


The price of auto rice mill machines from China varies with capacity, automation level, and included components.


Equipment Pricing Ranges


For household and small farm units, prices start at approximately USD 500 for basic integrated mills [citation:7]. The LNJ series household mills are priced around USD 2,200 [citation:6]. The CTRP series combined mills range from USD 5,200 to USD 7,500 depending on capacity [citation:4].


For industrial lines, an 8-ton-per-hour plant (24 to 30 tons per day) is listed at approximately USD 30,000 [citation:1]. A 50 to 150 ton per day turnkey line is priced around USD 140,000 [citation:5]. Very large lines up to 500 tons per day are quoted individually based on specifications, with prices exceeding USD 500,000 for fully automated plants including color sorters and packaging equipment.


Additional Costs


Buyers should budget for costs beyond the equipment itself. Ocean freight from Chinese ports such as Shanghai or Tianjin to Mombasa, Kenya, or Dar es Salaam, Tanzania, adds 8 to 12 percent of equipment value depending on container volume. Import duties vary by country but typically range from 10 to 25 percent. Local installation costs, including foundation work, electrical wiring, and commissioning, add another 10 to 15 percent.


A color sorting machine is often listed as an optional component [citation:1][citation:5]. Adding a color sorter increases the line cost by USD 15,000 to USD 50,000 depending on the number of sorting channels. Packaging machines are also optional, with automatic weighing and bagging units priced between USD 10,000 and USD 30,000.


Operating Cost Analysis


Understanding the operating cost per ton helps buyers evaluate whether a proposed milling line will be profitable.


Power Consumption


Power is the largest variable operating cost for an auto rice mill. Specific energy consumption for a well-designed line is 20 to 30 kilowatt-hours per metric ton of paddy processed. For a 10-ton-per-day mill operating at 20 kilowatt-hours per ton, daily power consumption is 200 kilowatt-hours. At a commercial electricity tariff of USD 0.12 per kilowatt-hour, power costs USD 24 per day or USD 7,200 per year for 300 operating days.


Larger lines benefit from economies of scale, with specific power consumption falling to 15 to 20 kilowatt-hours per ton at capacities above 100 tons per day. The multiple motors in a large line total 120 to 200 kilowatts of installed power, but the higher throughput spreads the energy cost over more output.


Labor Requirements


An auto rice mill reduces labor compared to conventional milling. A 1 to 2 ton per hour line requires two operators: one to monitor paddy feed and one to oversee the whitening and packaging sections. A 10 to 20 ton per hour line requires four to six operators per shift, including a supervisor, feed operator, whitening operator, color sorter operator, and packaging line attendants. Automated control systems can reduce these numbers by 20 to 30 percent.


Maintenance Costs


Wearing parts require regular replacement. Rubber husker rollers wear most quickly, typically lasting 80 to 120 hours of operation before needing replacement. A set of two rubber rollers costs USD 50 to USD 150 depending on size. Whitening emery rollers last 500 to 800 hours. Bearing replacement, belt changes, and sieve screen replacement should be budgeted at 2 to 5 percent of equipment value annually.


Selecting the Correct Capacity for Your Market


Choosing the right capacity prevents either underutilization or overinvestment. A common mistake is purchasing a line that is too large for the available paddy supply.


Calculate the required daily capacity by estimating the target market size. If a mill intends to supply packaged rice to a city of 200,000 people with average rice consumption of 80 grams per person per day, daily consumption is 16 metric tons. A mill that captures 25 percent of that market needs 4 metric tons of milled rice per day. Allowing for extraction loss, paddy requirement is approximately 5.7 metric tons per day. A line with capacity of 6 to 8 metric tons per day is appropriate.


For export-oriented mills, the calculation considers shipment volumes. A 20-foot container holds approximately 20 to 22 metric tons of bagged rice. A 40-foot container holds 42 to 44 metric tons. To fill one 40-foot container per week, the mill must produce 6 to 7 metric tons per operating day, assuming six operating days per week.


Conclusion


Auto rice mill machines from China provide a range of options for buyers from small-scale farmers to industrial millers. The market offers household units processing 200 kilograms per hour, compact commercial mills processing 1.5 tons per hour, and industrial lines processing up to 500 tons per day. Technical specifications including power requirements, extraction rates, and broken rice percentages vary by machine category and should be compared carefully.


Tehold International supplies auto rice mill machines from its partner factories in China, handling design, fabrication, export, installation, and after-sales support. For buyers in Africa, Southeast Asia, and South America, working with a single-source supplier reduces the complexity of coordinating multiple vendors. The selection of an auto rice mill should be based on the available paddy supply, target market size, and planned operating schedule. With accurate specifications and realistic capacity planning, an auto rice mill can provide consistent, profitable operation over a lifetime of ten to fifteen years with proper maintenance.

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